basf ludwigshafen plant

It starts production with an annual capacity of 90,000 metric tons. Photographer: Alex Kraus/Bloomberg An affiliate of Billionaire John Grayken’s Lone Star Funds agreed to buy In further production steps, they are used to create a wide variety of products. The new acetylene plant at the Ludwigshafen Verbund site > ... BASF´s proven gas treatment technologies boast about 400 references around the globe, from the deserts of North Africa to the Arctic Circle, including the world´s largest gas treatment units. More than 35,000 cubic meters of concrete and 8,500 tons of steel were used in the 40,000 square meter area. The explosion and subsequent fire killed two other BASF firefighters as well as a Polish sailor on a nearby tanker ship. It starts production with an annual capacity of 90,000 metric tons. These specialty zeolites will be used to produce state-of-the-art emissions catalysts for heavy duty and light duty diesel vehicles. The plant manufactures high quality oxidized waxes according to BASF’s own process. Considering that the contract price of toluene has fallen this month, the downstream demand is good and the profit margin is very high, BASF hopes to start operation as soon as possible. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. As an important Core Verbund plant, the formaldehyde plant reliably and steadily supplies many plants at the Verbund site Ludwigshafen with aqueous formaldehyde solution. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964, The most efficient acetylene plant in the world, /content/basf/www/global/en/who-we-are/organization, /content/basf/www/global/en/who-we-are/organization/locations, /content/basf/www/global/en/who-we-are/organization/locations/europe, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund, /content/basf/www/global/en/who-we-are/organization/locations/europe/german-sites/ludwigshafen/production/the-production-verbund/new_acetylene_facility. Ludwigshafen, Germany – September 6, 2012 – After a construction time of nearly two years, BASF has now started up production in the plant extension used to manufacture methanesulfonic acid in Ludwigshafen. BASF and its customers manufacture these products over many production stages. The production and processing of acetylene is closely linked to the name of BASF chemist Walter Reppe (1892-1969), who is considered the founder of modern acetylene chemistry. Acetylene, as you may know, is an unstable hydrocarbon and needs special care and handling. BASF is the world's leading chemical company, employing 110,000 people in total and about 35,000 (a few years ago, the employee total was about 55,000) of them in the Ludwigshafen plant, which is also the largest chemical plant in the world. Two hydrogen and two carbon atoms: This is acetylene. “With the 3D model I can quickly view the position and environment of a measurement of the process control system in the plant. The digital core element is a 3D model of the plant, which was used for planning and assembly as well as for the qualification of the staff. As the headquarters of BASF, it is also the cradle of the Verbund concept, where production facilities, energy flows and logistics are networked together intelligently in order to utilise resources as efficiently as possible. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. ", "We regularly use the 3D model to jointly discuss upcoming changes.”, "I like to use OneNote to view my notes at any time on the ex-smartphone on site.”. Around 20 plants in BASF's Production Verbund process acetylene and its derivatives. Discover extensive photo and video material about the new acetylene plant in the BASF databases: The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. The flare of the new acetylene plant can be seen from afar once it is in operation. The production facility is linked to a pelletizing and packaging line that packs the pellets in 25-kilogram bags and bulk bags. BASF employs over 100,000 people around the world and had sales of more than 70 billion euros ($76.8 billion) in 2015. It is planned to close down the 80,000 metric tons per year TDI production plant in Schwarzheide, Germany, when the new plant goes on stream. At least 2 people have died, and 2 more are missing, as the result of an explosion and a fire at BASF in Ludwigshafen. Every day, the plant produces a quantity that fills the equivalent of about 60 rail tank wagons. It starts production with an annual capacity of 90,000 metric tons. Therefore, we accept the change in the digital plant and use the possibilities in the acetylene plant to constantly adapt our work processes. Providing WLAN in all relevant areas of the plant allows taking full advantage of digitalization. Via an extensive pipeline network, natural gas is supplied directly to the acetylene plant at the BASF site in Ludwigshafen. Here, the dihydric alcohol is an important raw material for the synthesis of other substances such as tetrahydrofuran (THF), polytetrahydrofuran (PolyTHF) and polybutylene terephthalate (PBT). Acetylene is the starting material for countless products. A new plant for the manufacture of oxidized polyethylene waxes went into operation at the BASF site in Ludwigshafen, Germany. In addition, all workplaces comply with the latest ergonomic requirements. The use of modern work equipment, such as tablets capable for Ex areas, makes work processes more efficient. Information can be accessed online anywhere in the plant and many of the work paths that are no longer necessary can be eliminated. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. All the more a great challenge to replace the existing 20 kV-Switchgear in full operation: A fault would practically paralize not only BASF. BASF eyes restart of TDI plant at Ludwigshafen, Germany: October 15/2020: MOSCOW — BASF is planning to restart its 300,000-metric ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany, by the end of October, according to sources.The company declared force majeure on 31 August after experiencing technical problems, it stated at the time, said Chemweek. On this basis, in the 1930s he researched four basic chemical reactions with acetylene to produce a wide variety of chemical compounds. READ UPDATE HERE. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. BASF’s “Ecoflex” biopolyester is certified as compostable (Photo: BASF) The Ecoflex biopolymer launched by the Ludwigshafen-based group in 1998, though biodegradable, is petrochemical-based. Koresin production and filling operations have been certified in keeping with ISO 9001:2000. ", "From our private environment we are used to handling smart devices. As a versatile chemical building block, acetylene is an important starting material for many everyday products. It has the potential to manufacture products more efficiently than with conventional chemical processes. However, when compounded with renewable raw materials to manufacture such products as “Ecovio” it qualifies as a certified compostable biopolymer. Learn more about flares as well as current and prospective flare activities. The force majeure in Ludwigshafen has exacerbated the tension in the global TDI market. On November 13, 2020, BASF has restarted TDI production at its 300000 t / a plant in Ludwigshafen, Germany, although production has not increased enough to allow the company to lift the force majeure it announced in August. 31 October 2016. BASF customers use these products in the automotive, pharma, construction, consumer goods and textiles industries. Examples are plastics, pharmaceuticals, solvents, electrochemicals and highly elastic textile fibers. BASF said at the time that the device declared force majeure on August 31 due to production The colorless gas is made from natural gas and oxygen. After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. MOSCOW -- BASF, the world's petrochemical major, has declared force majeure (FM) on the supply of n-butanol after hitting unspecified technical problems at its production plant in Ludwigshafen, Germany, according to Chemweek.The FM was declared “with immediate effect” on 8 December by BASF in a letter to all its n-butanol customers. It is one of the "Big 6" Biotech Corporations, along with Bayer, Dupont, Dow Chemical Company, Syngenta, and Monsanto (so called because they dominate the agricultural input market -- … Production will start at the end of 2014. In this way, the chemical pioneer laid the foundation for manufacturing countless products that contribute to the quality of life today. In particular, the short supply routes and production synergies save CO2 emissions. Episode 6: At BASF’s harbor in Ludwigshafen. Ludwigshafen, Germany. The Ludwigshafen plant currently employs some 36,000 people. The wastewater treatment plant at BASF Ludwigshafen is one of the largest of its kind in Europe. The time has come: BASF takes on stream its new acetylene plant at the Ludwigshafen Verbund site. Production at the company's own site is a prerequisite for the extensive value chain, because acetylene cannot be purchased externally: the gas is highly reactive, flammable and explosive. At peak times, 1,500 employees were on site, laying almost 90 kilometers of pipes and 850 kilometers of cable. Verbund system optimizes resource utilization. This is great because I can save many coordination activities with the colleagues in the control room and a lot of work". One such major plant, the BASF acetylene production plant at Ludwigshafen, chose to work with leading German functional safety leader HIMA, to ensure its 20 production facilities at Ludwigshafen can run well and safe. Its North American subsidiary is BASF Corporation. Its headquarters is located in Ludwigshafen, Germany. Compared to the old plant, the new plant consumes about 10 percent fewer fossil raw materials per ton of end product. His goal was the use of acetylene for the production of plastics on an industrial scale. The workplace design of the new acetylene plant is future-oriented: the noise level of the plant, for example, has been reduced by surrounding the machines with special protective chambers. This multifaceted intermediate is primarily used to make elastic spandex fibers for a wide variety of textiles, including swimsuits, sportswear, underwear and outerwear. A total of 440 customized fractionating columns, machines and technical equipment from twelve countries were assembled and installed. Acetylene production begins deep underground. Uwe Liebelt, manager of the BASF plant in Ludwigshafen, pictured during a press conference in a fire service building in Ludwigshafen, Germany, 17 October 2016. PolyTHF® plant at the Ludwigshafen site BASF is globally the most important supplier of polytetrahydrofuran (PolyTHF®). After a transition period of several months, it will finally replace the previous plant, which went into operation in 1964. On October 13th, according to sources, BASF plans to restart its 300,000-ton/year toluene diisocyanate (TDI) plant in Ludwigshafen, Germany at the end of October. In a highly complex chemical process, natural gas is heated with oxygen, split, separated and purified in the acetylene plant. Acetylene has been produced at the Ludwigshafen site using a proprietary process for over fifty years. The integration of the plant into the Verbund concept therefore not only ensures the supply of this important intermediate product to all other plants processing it onsite, but also offers the advantages of efficient and effective resource utilization. Another firefighter has died after being injured in the October 17 blast at the BASF chemical complex in Ludwigshafen, south west Germany. Longer transport routes could only be carried out in special and small pressure cylinders - not sufficient for operating a large-scale plant. News of the explosion came less than two hours after BASF said four people were injured in a gas explosion at its Lampertheim facility, a plant near Ludwigshafen that makes additives for plastics. The new plant will focus on the production of high-energy density cathode active materials and use precursors from the new plant in Harjavalta, Finland. Flares are part of the Ludwigshafen site like fractionating columns or pipe bridges. ", Huntsman developed a fast curing polyurethane resin system, Solvay developed PVDF products for 3D printing wire, New polyurethane film forming agent helps cosmetics to provide lasting and natural makeup, BASF Zhanjiang production base project is progressing smoothly, and the first unit is expected to be put into operation in 2022, VENCOREX introduces hexachlorobenzene free isophorone diisocyanate (IPDI), BASF introduces improved red phosphorus flame retardant polyamide products, bringing changes to Asian electronic component Market. "BASF is in the process of starting the TDI unit, which is currently in production, but has not reached a level sufficient to relieve the force majeure," said a market person close to the plant. Ludwigshafen, Germany, September 21, 2017 – BASF invests in another production plant for specialty zeolites at its Ludwigshafen, Germany, headquarters site. 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